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I-7521/I-7522/I-7522A/I-7523/I-7524/I-7527

Intelligent Communication Controller


Introduction

There are many RS-232 devices in industry applications. Nowadays it becomes important to link all those RS-232 devices together for automation & information. Usually those RS-232 devices are far away from the host-PC & widely distributed in the factory. So it is not a good idea to use multi-serial cards to connect all these RS-232 devices together. Our I-752x series products can be used to link multiple RS-232 devices by single RS-485 network. The RS-485 is famous for it¡¦s easy maintenance, simple cabling, stable, reliable and low cost. When the user want to connect RS-232 devices to 10BASE T, our I-7188EN can meet this demand. Refer to I-7188EN literatures for further information.

Onboard 1K bytes Queue-buffer

The I-752X equips 1K bytes queue-buffer for its local RS-232 device. So all input data can be stored in queue-buffer until the host-PC has time to read. These features will make the host-PC link thousands of RS-232 devices without lose any data.

Onboard D/I for event trigger

The I-7521 and I-7522 equip three digital input channels, while I-7523 equips one digital input channel  for sensor interface. These D/I can be used to link with photo sensor/switch for event trigger. They also can be used as general purpose D/I. The 752X can read & analyze these D/I without the help of host-PC.

Onboard D/O for emergency control

The I-7521 equips three digital output channels, while I-7522 equips one digital output channel for emergency control. The D/O can directly drive relay or led. They can be used to control the local devices for emergency event. The 752x can control these D/O without the help of host-PC.

3000V isolation on RS-485 site

The COM2 of the I-752x is an isolated RS-485 port with 3000V isolation. This isolation will protect the local RS-232 devices from transient noises coming from RS-485 network.

Self-Tuner ASIC inside

The I-752X equips a Self-Tuner ASIC for RS-485 port. This chip can auto detect and control the send/receive direction of the RS-485 network. Therefore the application programs don¡¦t have to take care of the direction control of the RS-485 network. The advanced technology which makes this possible is covered by R.O.C. Patent 103060, 132457.

Can used as Addressable RS-485 to RS-232 Converter

Most RS-232 devices don¡¦t support device address. The I-752X series can assign a unique address to any RS-232 device installed in the RS-485 network. Host-PC can send command with device address to RS-485 network, the destination-752x will remove the address field & pass the other fields of command to its local RS-232 device. The response of this local RS-232 device will be passed to host-PC via this destionation-752x.

Master-type Addressable RS-485 to RS-232 Converter

Basically our 752X products are Master-type converters. The 752X use our R.O.C. Patent 086674. Other competitor¡¦s converter is Slave-type and can¡¦t work stand alone without host-PC. In real industrial application, the demand is different case by case and customers are not satisfied with Slave-type. The 752x are very powerful and can analyze the local RS-232 device, D/I or D/O without host-PC. Refer to Application 5 to Application 9 for more information.

Can be used as an Embedded Controller

Besides Intelligent Communication Controller, the I-752X series products can be used as an embedded controller. Every I-752X controller has an, MiniOS7, embedded O.S.  . The MiniOS7 provides equivalent functions of ROM DOS and has more features. The user can use well-developed libraries and demo programs to implement his controller.

Can be used as RS-485 to RS-232 Device Server

The Device Server is an appliance that network enables any device with a serial communication port. Our Intelligent Communication Controllers allow those devices to become connected to the RS-485 network If the user want to use Ethernet work, he can choose I-7188EN series products. 

 

Features

  • The COM 1 of the I-7521, I-7522, I-7523, I-7524 and I-7527can be used as RS-232 port or RS-485 port
  • The COM1 can be used to download program.
  • Built-in ¡§Addressable RS-485 to RS-232 Converter¡¨ firmware
  • Support about 30 well-defined commands
  • Support Dual-Watchdog commands
  • Support Power-up value & safe value for D/O
  • The source code of firmware is open & well-document
  • User can modify the source code according to his special requirement.
  • The firmware can real-time monitor the onboard D/I and control the onboard D/O according to user¡¦s requirement
  • The firmware can real-time monitor the RS-232 device and control the onboard D/O according to user¡¦s requirement
  • 7521 support one RS-232 device
  • 7522 support two RS-232 devices
  • 7523 support three RS-232 devices
  • 7524 support four RS-232 devices
  • 7527 support seven RS-232 devices
  • Watchdog timer provides fault tolerance and recovery
  • Low power consumption
  • R.O.C. Invention Patent No. 086674, No.103060, No. 132457

Specifications

  • CPU: 80188

    20M Hz; for I-7521/7522/7523

    40M Hz; for I-7524/7527

  • SRAM:

    128K bytes for I-7521/7522/7523

    256K bytes for I-7524/7527

  • Flash ROM:

    256K bytes for I-7521/7522/7523

    512K bytes for I-7522A/7523/7524/7527

  • EEPROM: 2048 bytes

    Communication speed: 115.2K BPS max.

  • RS-232 interface connector: Male DB-9

  • RS-485 interface connector for I-7521/7522/7523: 13-pin screw terminal block ( accepts 16~26 AWG wires ); 3.81mm pitch

  • RS-485 interface connector for I-7524/7527: 14-pin screw terminal block ( accepts 16~22 AWG wires ); 3.5mm pitch

  • D/I: 3.5V~30V

  • D/O: 100mA/30V

  • Accessories: One download cable, one mini screw driver

  • Operating temperature: -25¢J to +75¢J

  • Storage temperature: -40¢J to +80¢J

Command Sets

  • Note3: RS-485 ( D2+, D2- ; self-tuner inside);

  • 3000V isolation

  • Note4: RS-232 (TXD, RXD, RTS, CTS  )

  • Note5: RS-232 ( TXD, RXD )

  • Dimensions: 123mm x 72mm x 33mm

  • Power requirement: Unregulated 10~30 VDC with protection from power reversals

  • Power consumption:

    2W (without display)

    3W (with display)

Applications

  • Factory Automation
  • Building Automation
  • Home Automation

Optional

  • PWR-24/110: wall-plug power Adapter / 110VAC, 60Hz, 2.4W

  • PWR-24/220: wall-plug power Adapter / 220VAC, 50Hz, 2.4W

  • KA-52F: Wide range power Adapter / 100-250 VAC, 50-60Hz, 25W

  • DIN-KA52F: KA-52F with DIN-RAIL Mounting Adaper

Selection guide of Intelligent Communication Controller

Model Number

I-7521/7521D

I-7522/7522D

I-7522A/7522AD

I-7523/7523D

I-7524/7524D

I-7527/7527D

CPU (80188)

20M

20M

40M

20M

40M

40M

SRAM

128K

128K

256K

128K

256K

256K

Flash

256K

256K

512K

256K

512K

512K

COM 1 Port

Program download

RS-232/RS-485

(Note1)

RS-232/RS-485

(Note1)

RS-232/RS-485

(Note2)

RS-232/RS-485

(Note1)

RS-232/RS-485

(Note2)

RS-232/RS-485

(Note2)

COM 2 port

RS-485(Note3)

RS-485(Note3)

RS-485(Note3)

RS-485(Note3)

RS-485(Note3)

RS-485(Note3)

COM 3 port

-

RS-232(Note4)

RS-422(Note6)

RS-232(Note4)

RS-232(Note4)

RS-232(Note5)

COM 4 port

-

-

-

RS-232(Note5)

RS-232(Note4)

RS-232(Note5)

COM 5 port

-

-

-

-

RS-232(Note4)

RS-232(Note5)

COM 6 port

-

-

-

-

 

RS-232(Note5)

COM 7 port

-

-

-

-

 

RS-232(Note5)

COM 8 port

-

-

-

-

 

RS-232(Note5)

D/O

3

1

5

2

1

1

D/I

3

3

5

-

1

1

User defined I/O

3

-

-

-

-

-

Real Time Clock

-

-

Y

-

Y

Y

Embedded O.S.

MiniOS7

MiniOS7

MiniOS7

MiniOS7

MiniOS7

MiniOS7

Note1: RS-232 /RS-485

RS-485: D2+, D2-; Self-tuner inside

RS-232: TXD,RXD,RTS, CTS,GND

DB-9 male connector

Note2: RS-232 / RS-485

RS-485: D1+, D1-; Self-tuner inside

RS-232: TXD,RXD,RTS, CTS,GND

Note3: RS-485 (D2+ , D2-; Self-tuner inside); 3000V isolation

Note4: RS-232 (TXD,RXD,RTS,CTS,GND)

Note5: RS-232 (TXD,RXD,GND)

Note6: RS-422 (RXD3+,RXD3-,TXD3+,TXD3-,GND)

Ordering Information

MODEL

DESCRIPTION

I-7521

Intelligent Communication Controller with one RS-485 port and one RS-232/RS-485 port

I-7521D

I-7521 with seven segment display

I-7522

Intelligent Communication Controller with one RS-485 , one RS-232 port  and one RS-232/RS-485 port

I-7522D

I-7522 with seven segment display

I-7522A

Intelligent Communication Controller with one RS-485 , one RS-232 and one RS-422 port

I-7522AD

I-7522A seven segment with display

I-7523

Intelligent Communication Controller with one RS-485 , two RS-232 port  and one RS-232/RS-485 port

I-7523D

I-7523 with seven segment display

I-7524

Intelligent Communication Controller with one RS-485 , three RS-232 port  and one RS-232/RS-485 port

I-7524D